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Lead Free Papers & Articles
Test and Inspection

Process
Reliability
Industry Standard Efforts
Legislation/Misc.

Lead Free Test and Inspection


Fragility of Pb-free Solder Joints
(SMTnet)  Recent investigations have revealed that Pb-free solder joints may be fragile, prone to premature interfacial failure particularly under shock loading, as initially formed or tend to become so under moderate thermal aging.  This study explores this in depth.

Effects of Lead Free Solders on Imaging Characteristics of the Agilent 5DX Laminographic X-ray Test
(Agilent Technologies) The electronics industry is under pressure to migrate solder processes away from the usage of eutectic tin-lead solder and towards utilization of lead-free compounds.

Test and Inspection as Part of the Lead-free Manufacturing Process
(Agilent Technologies) This paper addresses issues that will impact defect levels and defect spectrum during the transition to lead-free manufacturing. It also addresses different test and inspection systems' readiness to test lead-free printed circuit board assemblies.

The Transition to Lead-Free: Lead-Free Soldering and the 5DX
(Agilent Technologies) Presentation from the 2005 5DX Users Conference covering lead-free status worldwide, lead-free defects, test strategy considerations, lead-free test and inspection studies, 5DX lead-free confirmation and adjustment panel.

Overcoming Lower Wetting Forces of Pb-Free Alloys
(Circuits Assembly) Severe process changes mean more defects and call for greater test measures. This Agilent submitted article was written by Stig Oresjo for the Lead-Free Test Column in the February 2005 Edition of Circuits Assembly.

How AOI keeps Pb-free Process in Line
(Circuits Assembly) Article on AOI's process control contribution during lead-free transition. What role AOI can play as process characterization.

Pb-Free's Impacts on Test and Inspection
(Circuits Assembly) With lead-free PCBA It will be more important to select optimal test strategies and more defects may also increase work-load on test, inspection and the rework process.

The Importance of Test and Inspection When Implementing Lead-Free Manufacturing
(Agilent Technologies) There have been many papers, articles, and studies about process issues, reliability issues, repair issues, and of merits of different alloys. However there has been very little attention on impacts on test and inspection when going lead-free. This paper addresses that missing piece.

Using Lead-Free PCB Finishes at Manufacturing In-circuit Test Stage
(Agilent Technologies) The purpose of this document is to share experiences and educate engineers regarding different PCB surface finishes and the specific changes required in the PCB build process to allow for ICT.

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Lead Free Process

A Study of Lead-Free Wave Soldering
(AIM) As lead-free in wave soldering increases, questions about copper dissolution into lead-free alloys have arisen.  This study explores this question and provides data and discussion to support the industry issue.

Eliminate Lead-free Wave Soldering
(Indium) The advent of Lead-Free Soldering presents many manufacturers with the need to Wave Solder using Lead-Free Alloys. These alloys melt and are soldered at temperatures well above conventional SnPb processing temperatures. This creates several well-documented problems. This article offers proven and practical alternatives to the Lead-Free wave Solder Process.
 

Solder Paste Evaluation Techniques for Pb-Free
(Indium) With the July 2006 lead-free transition the two biggest material concerns involve solder paste and components. This document provides practical recommendations for evaluating Pb-free solder pastes and ensuring that the selected solder paste will deliver assembly yields comparable to, or better than, the incumbent Sn/Pb solder paste.

Lead Free production, not a piece of cake!
(EMSnow) PCB production has not been without its share of problems and hurdles, but perhaps the biggest hurdle to date is producing a lead free PCB. By Lars-Olof Wallin, IPC European Representative

Improving Lead-free Joint Quality with Nitrogen
(SMT)   Nitrogen inerting can reduce defects in lead-free reflow soldering. However, it is claimed that many solder pastes either do not need nitrogen, or work equally well in air. This article compares joint quality when reflowed in nitrogen vs. air.

Using SPI to Identify Root Causes
(Circuits Assembly) It is crucial that manfacturers understand how Pb-free will impact the end-of-line quality based on specific root causes found at paste deposition. This article explores this concept and provides discussion on Pb-free defect prevention.

Are you Read for the RoHS Directive?
( Electronics Weekly ) Visit the Q&A section from Dr. RoHS to for a great discussion on RoHS preparedness and other lead-free related questions.

Dr. Lasky's Lead-Free Blog
(Indium) Visit the blog often for discussion on process and lead-free. By Dr. Ron Lasky.

Lead-free Solder and the Rework Process
(Surface Mount Technology) There is no doubt that lead-free solders will affect soldering and rework equipment negatively. This article explores some issues that may arise, potential solutions and many other discussion points on the transition to lead-free.

PCB Designer's Notebook: SMT Land Patterns for Lead-free
(Surface Mount Technology) Designers have expressed concern regarding the impact of the lead-free soldering process on the SMT land-pattern geometry furnished on existing and future circuit board designs. This article esplores some concerns and potential solutions.

01005s and Lead-Free Solder
(Assembly) Tiny 01005s are challenging for any electronics assembly process, but they’re even more so if that process is lead-free.

Conquer Tombstoning in Lead-Free Soldering
(Indium) Tombstoning has been plaguing the surface mount assembly industry for decades. With smaller devices and the onset of lead-free tombstoning becomes a great concern. This article explores tombstoning for SnAgCu lead-free solders.

Lead-Free Soldering of Chip-Scale Packages
(Indium) There are a number of promising Pb-free alloys that may be considered viable for soldering CSPs. This article explores many facets of these considerations.

Case Study - Implementation of Pb-free solder paste in a real manufacturing environment
(EMS Now) A valuable review of a case study from manufacturer X who is in a suitable informed position to select a lead-free paste to meet all of the process and quality requirements. By Brian Toleno.

Case Study 2 - Implementation of Pb-free solder paste in a real manufacturing environment
(EMS Now) A valuable review of a case study from manufacturer Y who has quite different requirements for the lead-free solder pastes, and so different process evaluations were applied. By Brian Toleno.

Speedline Technologies Completes Study on Lead-Free Process Optimization
(Speedline Technologies Inc) Speedline Technologies Inc. in cooperation with Agilent Technologies, concluded a three month Design of Experiment (DOE) to understand and quantify variables in a lead-free manufacturing process A report of findings will be presented at the SMTA International Conference in Chicago in September 2005.

Lead-free and Process Blog
(Speedline Technologies) Visit the blog often for discussion on process and lead-free. By Dr. Gerald Pham-Van-Diep and Joe Belmonte

Agilent Technologies and Speedline Technologies to Collaborate
(Agilent Technologies) Agilent Technologies and Speedline Technologies Inc. announce their collaboration in the lead-free process development and characterization of printed circuit board assemblies (PCBAs).

The Formal Development of a Pb-Free Electronics Manufacturing Operation
(Speedline Technologies, Cookson Performance Solutions) The transition of an entrenched Pb-based electronics manufacturing model to a fully integrated Pb-free manufacturing operation will require significant and coordinated modification to many elements of currently operating electronics manufacturing organizations. This article explores this in detail.

Lead-free SMT Soldering Defects How to Prevent Them
(ACI) The lead-free SMT process differs in numerous ways. A good understanding of these differences will enable process engineers to bring about the necessary changes to the SMT process and reduce soldering defects, increase lead-free assembly reliability and maintain production yields.

Optimizing Stencil Design for Lead-Free SMT Processing
(Cookson Electronics) Discussion of optimal stencil design for lead-free processing.

Voiding: Occurrence and relaibility issues with lead-free
(LeadFreeMagazine) This study discusses voiding and lead-free. By Martin Wickham.

Squeegee Blade Performance for Lead-Free Solder Paste
(Photo Stencil) This study compares the performance of five different squeegee blades. By William E. Coleman, Ph.D.

Stencil and Squeegee Blade Considerations for Lead-Free Solder Paste Printing
(Photo Stencil, Heraeus) This study focuses on the stencil and squeegee blade and their impact on the lead free sold paste printing process. By Coleman and Lathrop.

Practical Lead-Free Implementation
(Speedline and Cookson ) This paper reviews six major considerations for implementing lead-free soldering processes. By Belmonte, Shea, Barton.

Effects of Cooling Slopes in Lead Free Reflow
(Speedline) This paper evaluation the effect of variable cooling slopes on lead free solder joints. By Appel, Formella, and Johnson.

PCB Surface Finish Options for Lead-free Manufacturing
(EMS Now) Changes are being made to surface finishes on printed circuit boards (PCBs) to make them compatible with lead-free. This article reviews the pros and cons. By Brian Toleno.

Optimizing Pb-Free SMT Process Parameters
(Circuit Assembly) A Taguchi approach reveals the most important process steps ... for lead-free soldering. By Buonomo, Schiavo, Rotulo.

Lead-free wave soldering: Is process changeover really simple?
(Reed Business Informatin/SEHO Seitz & Hohnerlein GmbH) Wave-soldering process, compared to reflow process, is subjected to several critical factors.

3D X-ray Tests and Analyses of Lead-Free PBGA (Plastic Ball Grid Array) Package Solder Joints
(Agilent Technologies) Presented at SMTA International Conference, Chicago, September 26-29, 2004

Update of Global Trends in Lead-Free Soldering
(Agilent Technologies) Presented at SMTA International Conference, Chicago, September 26-29, 2004

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Lead Free Reliability
CCGA Lead-Free Study
(Agilent Technologies) Reliability Testing and Data Analysis of an 1657CCGA (Ceramic Column Grid Array) Package with Lead-Free Solder Paste on Lead-Free PCBs (Printed Circuit Boards).

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Lead Free Industry Standard Efforts

Agilent statement on the Restriction of Hazardous Substances (RoHS) Directive
(Agilent Technologies)  Agilent Technologies provides a drawer statement to customers on the RoHS situation.

Beyond ROHS: the greening of global markets
(Electronic News) US and Asian governments are about to impose their own versions of the EU's ROHS directive. Rather than targeting each region's regulations, manufacturers may standardize on the most stringent "green" directive. This move will affect even products that are exempt from regulation, as component manufacturers move away from noncompliant parts.

Component and Board Marking Project
(National Electronics Manufacturing Initiative, Inc.) Group formed to resolve industry issues, leading to an industry-accepted Pb-free component and board-marking standard.

Gaps in the Lead-Free Conversion By Rob Spiegel
(Electronic News) According to internal studies conducted by EMS provider Solectron Corp., 38 percent of its suppliers are not expected to be compliant with lead-free regulations on time.

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Lead Free Legislation/Misc.

RoHS Compliance and Pb-free Capability: One in the Same?
(SMT)  Though many in the industry would lead you to believe that a RoHS compliant product ensure lead-free process capability, in fact, nothing could be further from the truth. This paper explores this question in detail.

China RoHS: Ready or not, it’s here
(Semiconductor International)   Editorial style comments on the China RoHS transition.

China RoHS: An Overview
(Directive Decoder EW Blogs) A blog designed to provide discussion on the China RoHS issues. 

RoHS Is In Effect, But What About China?
(Electronic Design) China has taken a different approach to the European Union's Restrictions on Hazardous Substances (RoHS) legislation in a number of critical areas. Read this article to learn more

Lead-free policy backgrounder
(Wolfson Microelectronics)

The reality of lead-free soldering
(National Physical Laboratory)

SMT Technical Papers

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